Blue Demon 309L 0.9mm Gasless MIG Welding Wire 0.45kg
$89.00
Product Introduction
Blue Demon 0.45kg Gasless 309L Stainless Steel 0.9mm MIG Welding Wire is a self-shielding flux core wire for welding dissimilar metals, featuring low carbon content and made in the USA.
Specifications
| Classification | A5.22/A5.22M:2010 / E309LFC-O |
| Wire Diameter | 0.9mm |
| Spool Weight | 0.45kg |
| Spool Dimensions | Outer Diameter 100mm, Inner Diameter 16.5mm, Width 46mm |
Blue Demon 0.45kg Gasless 309L Stainless Steel 0.9mm MIG Welding Wire
Product Description
Blue Demon 309LFC-O Gasless Welding Wire is a premium self-shielding flux core solution designed for welding dissimilar metals with precision and reliability. Engineered as the flux core counterpart to solid ER309L stainless steel wire, this low-carbon wire delivers superior performance in challenging welding applications, eliminating the need for external shielding gas.
Core Specifications
| Classification | A5.22/A5.22M:2010 / E309LFC-O |
| Wire Diameter | 0.9mm |
| Spool Weight | 0.45kg |
| Spool Dimensions | 16.5mm ID x 100mm OD x 46mm Width |
| Carbon Content | Low |
| Shielding Type | Self-shielding (Gasless) |
| Material Type | 309L Stainless Steel |
| Application | Dissimilar Metal Welding |
| Origin | Made in the USA |
| Wire Type | Flux Core (FCAW) |
Key Features & Benefits
- Gasless Operation ¨C Eliminates shielding gas requirements for portability and cost savings
- Low Carbon Formula ¨C Prevents carbide precipitation and ensures corrosion resistance
- USA Manufacturing ¨C Adheres to strict quality standards for consistent performance
- Dissimilar Metal Compatibility ¨C Ideal for joining stainless steel to carbon steel or other alloys
- Precision Diameter ¨C 0.9mm wire ensures smooth feeding and stable arc characteristics
Applications
Perfect for industrial fabrication, construction, and repair work involving dissimilar metal joints. Ideal for welding 304/316 stainless steel to mild steel, as well as joining heat-resistant alloys in high-temperature environments.
Quality Assurance
Manufactured by Blue Demon, a trusted name in welding consumables, this wire meets AWS A5.22/A5.22M:2010 specifications. Each spool undergoes rigorous testing to ensure consistent diameter, flux core integrity, and weld quality.
Differentiation
Unlike standard solid wires requiring shielding gas, this self-shielding flux core wire offers greater versatility for outdoor use and remote job sites. The low-carbon 309L formulation provides superior crack resistance compared to conventional welding wires.
FAQ
Q: What polarity should I use with this wire?
A: Use DC electrode negative (DCEN) polarity for optimal arc stability.
Q: Can this wire be used on galvanized steel?
A: Yes, but proper ventilation is recommended due to zinc fume generation.
Q: What thicknesses can be welded with 0.9mm wire?
A: Ideal for material thicknesses from 1.5mm to 6mm in single pass applications.
Request a Quote
Interested in bulk pricing or technical support? Contact our welding experts today for personalized solutions tailored to your manufacturing needs.
Packaging & Transportation
Weldsuper Nozzles
Related products
1.8mm 11.3kg ESAB Coreshield 8 E71T-8 Gasless FCAW MIG Wire
15kg 0.9mm Lincoln Ultramag S6 Mild Steel MIG Wire
Product Parameters
| Wire Diameter | 0.9mm |
| Spool Weight | 15kg |
| Material | Carbon Steel |
| Tensile Strength | 490 MPa |
| Shielding Gases | Argon/CO?, Argon/Oxygen, CO?, 3/4-part mixes |
Introduction
Lincoln Ultramag S6 MIG Wire offers high manganese & silicon levels, ideal for welding materials with dirt, rust or mill scale. Features fluid weld pool, excellent bead appearance, superior feedability and arc characteristics. Versatile for various base materials.1kg 1.6mm ER70S-2 Mild Steel TIG Welding Wire Rods
Product Introduction
Premium ER70S-2 mild steel TIG filler welding wire, copper-coated for clean welding on carbon steel, chrome molly steels, structural works, and thin/galvanized plates. Features titanium/zirconium addition for minimal spatter, high purity with excellent flow, and crack-free welds. Individually packed in sturdy packaging with batch certificate.Specifications
| Grade | ER70S-2 |
| Weight | 1kg |
| Diameter | 1.6mm |
| Length | 1000mm |
| Quantity | Approx. 65 sticks |
2.5kg 2.5mm WIA AUSTARC 16TC Low Hydrogen Electrodes
Product Description
WIA AUSTARC 16TC 2.5mm Low Hydrogen Stick Electrodes, 2.5kg pack. Twin coated for exceptional arc stability, suitable for all positions (except vertical down) with AC/DC. Delivers X-Ray quality welds with -40¡ãC notch toughness. Ideal for structural steel, pipe welding, sub-zero applications, and maintenance. Made in New Zealand.Product Specifications
| Size | 2.5mm |
| Weight | 2.5kg |
| Type | Low Hydrogen Stick Electrodes |
| Positional Use | All positions (except vertical down) |
| Notch Toughness | -40¡ãC |
5kg 0.8mm ER316LSi Stainless Steel MIG Welding Wire
Product Parameters
| Grade | ER316LSi |
| Weight | 5kg |
| Diameter | 0.8mm |
| Equivalent Part # | SS316LSI-0.8-5 (UNIMIG), 720283 (Cigweld) |
Description
Premium stainless steel MIG welding wire with increased silicon content for improved wetting and smooth bead appearance. Ideal for applications where weld cap quality matters. Includes certificate of conformance, suitable for manufacturing data reports (MDR). Trusted quality with over 20 years of performance excellence.5kg 3.2mm WIA AUSTARC 16TC Low Hydrogen Electrodes
Product Description
WIA AUSTARC 16TC 3.2mm Low Hydrogen Stick Electrodes, 5kg pack. Suitable for all positional welding (except vertical down) with AC/DC power. Features twin coating for superior arc stability, fluid slag removal, and X-Ray quality welds. Ideal for sub-zero temp applications, structural steel, pipe welding, and maintenance. Made in New Zealand.Specifications
| Diameter | 3.2mm |
| Weight | 5kg |
| Type | Low Hydrogen Stick Electrode |
| Positional Use | All positions (except vertical down) |
| Notch Toughness | -40¡ãC |
ER5356 2.4mm Aluminium TIG Filler Wire Rods 5kg
Product Introduction
Premium ER5356 Aluminium TIG Filler Wire Rods, 5kg pack with ~450 sticks. High-strength, excellent corrosion resistance, ideal for marine/offshore and general fabrication. Ensures quality welds with superior flow characteristics.
Specifications
| Grade | 5356 |
| Diameter | 2.4mm |
| Pack Weight | 5kg |
| Quantity | Approx. 450 Sticks |
| UNIMIG Part # | AT5356-2.4-5 |
ER5356 3.2mm Aluminium TIG Filler Wire 5kg
Product Introduction
Premium ER5356 Aluminium TIG Filler Wire, ideal for welding 5000 series aluminium. Offers high strength, excellent corrosion resistance, and superior weld quality. Perfect for marine, offshore, and industrial applications.
Product Parameters
| Grade | ER5356 |
| Diameter | 3.2mm |
| Length | 1000mm |
| Weight | 5kg |
| Quantity | Approx. 250 Sticks |
