4.5kg – 2.4mm Blue Demon ER1100 Aluminium TIG Filler Wire Rods Pure Aluminium 1100

Core Specifications

Why Choose Our ER1100 Filler Wire?

Engineered for precision welding, our ER1100 aluminium filler wire delivers exceptional performance in critical applications. Its high corrosion resistance ensures longevity in harsh environments, while superior formability allows seamless welding of thin gauge materials. The bright anodized finish enhances aesthetic appeal, making it ideal for visible components.

Key Performance Benefits

• Minimizes post-weld cracking with optimized alloy composition
• Excellent wetting action for smooth, consistent bead formation
• Maintains strength at elevated temperatures
• Perfect for thin gauge welding and foil products

Industry Applications

Ideal for manufacturing heat exchangers, food processing equipment, rivets, and anodized components. Widely used in automotive, aerospace, and consumer goods industries where purity and reliability are critical.

Quality Assurance

Produced in ISO-certified facilities, our filler wire undergoes rigorous testing to ensure compliance with international standards. Each batch is inspected for diameter consistency, chemical composition, and weldability to guarantee optimal performance.

FAQ

Q: What base metals can ER1100 weld?
A: ER1100 is designed for welding 1060, 1070, 1080, and 3003 aluminium alloys.

Q: How does this filler prevent cracking?
A: Its higher alloy content compared to base metals minimizes cracking risks during post-weld cooling.

Q: Is this suitable for food-grade applications?
A: Yes, its corrosion resistance and purity make it ideal for food handling equipment.

Ready to Enhance Your Welding Projects?

Contact us today for bulk pricing, technical support, or sample requests. Our team of welding experts is ready to help you select the perfect filler solution for your application.